Home
NGV land
What I do for fun
What I do for a living
Where I live...
Picture Galleries
Remote Webcam
Guestbook

 

 

 

 

 

 

 

 

 

 

 

 

 

Technical Details

Honda Civic GX Crown Vic CNG Fuelmaker Phill NGV FAQ


Up PHILL's first fill Technical Details

My life with Phill: A user's perspective


Being a controls engineer by profession, I thought some of you would be interested in some of the more technical aspects of the installation. The first thing I consider to be a "gotta have" if you're putting in one of these things is a submeter for your gas supply. The PHILL doesn't provide any indication of how much gas has been dispensed into your vehicle. For this reason I installed a gas meter hooked up only to the PHILL to provide me with this information

 

The meter I chose is a Schlumberger Gallus 2000. I picked this thing up on eBay from a gentleman that runs a trailer park. Apparently he uses these to meter the gas used by residents and charge them accordingly. A really useful thing to have on a submeter is a pulse output, which is the cable coming out of the front. This is intended to provide a readout of gas usage on a remote display, but I intend to bring the pulse output into a programmable controller to compute how much it is costing me to fill up my car. It's also handy to have the submeter close to the PHILL, so you can see if there is any gas actually flowing into the system and what the flow rate is. One of the curious things I found was that the flow rate slows as the system pressure increases. This makes sense when you think about it.

The other piece of equipment I would highly recommend is a watt-hour meter. I have a utility-style watt hour meter that I intend to install some day so I can monitor power usage with a programmable controller, but in  the meantime I am using a nifty little device made by an outfit called P3 international that tells me everything I want to know:

 

You can pick these up on the net for about $30 (google "KILL-A-WATT"). It displays an impressive array of all kinds of electrical data, but most importantly it will tell you how many watt-hours of electricity it took to accomplish a fill. You can see in the picture above that the PHILL is pulling 830 watts, which is comparable to a midsize microwave oven or a 1HP motor. I did notice that power consumption increased as the fill progressed, with the PHILL drawing in excess of 900 watts towards the end of the cycle. Again, not really surprising. Too bad the KILL A WATT doesn't have a pulse output or this thing would really be the bomb!

OK, so you probably want to know what the bottom line is. In order to figure out what it's costing me to fill up my car we have to do a little bit of math. As consumers, we are programmed to think in terms of gasoline usage when it comes to the economics of alternative fuels. Naturally, we want to compare how much we pay to fill up our car with the price per gallon on the sign at the gas station. Because of this, the amount of CNG fuel dispensed or stored in a vehicle is usually specified in GGE, or gallons of gas equivalent. 1 GGE would be roughly equivalent to the amount of energy delivered by 1 gallon of regular unleaded gasoline. The exact value varies because the energy content of both natural gas and gasoline vary by region and time of year, but a widely accepted approximation is that one GGE is equivalent to 127 cubic feet of natural gas.

That being said, I can now correlate the amount of gas registered on my gas submeter to GGE. According to the owner's manual, my Honda Civic GX holds 8 GGE at 3600 PSI. So using the conversion factor of 127 cu. ft. per GGE, I would expect to use roughly 1000 cu. ft. of gas to fill 'er up from empty. Of course, nobody in their right mind would run a NGV to empty.

The other part of the equation is how much you pay for the gas piped into your house. This varies greatly depending on where you live and what time of year it is. I live in SE Wisconsin, and my current rate for gas (August 2005) is $0.9352 per therm. What the heck is a therm you may ask? Well, here comes the science: a therm is a term (of course of course) used by the gas industry to bill for your gas usage based on its' energy content. Technically, a therm is the volume of gas required to deliver 100,000 BTU of heat energy. A good approximation to use is 96.7 cu. ft. of gas per therm. With that in mind, it takes about 1.3 therms of gas to make 1 GGE of CNG. That adds up to $1.215 per GGE. Not bad, considering that gas is running close to $2.50 per gallon around here.

That would be all we needed to know if it wasn't for the electricity. Since the PHILL can only pump 0.4 GGE per hour, it would take 2.5 hours of run time to compress one GGE of gas. With an average draw of, say, 875 Watts of electricity it would take about 2.2 KWH (kilowatt-hours) per GGE. Again, the cost of electricity varies by location and time of year (sometimes even time of day). I currently pay about $0.10 per KWH (August 2005) so we would have to add $0.22 per GGE to the cost of the gas.

That brings the price up to about $1.43 per GGE. If we could stop there, this price would be comparable to the current price at the pump, which is about $1.45 at my nearest fill station. Unfortunately for  me, the local government still wants their tax dollars despite all the economic and environmental benefits using a clean burning fuel like CNG brings to the party. Currently the state of Wisconsin has no incentives for using alternative fuels, and they levy a $0.24 per gallon tax on all alternative fuels as well. Shame on you, Wisconsin! Anyways, that brings my cost per GGE to $1.67. It's still a deal compared to gasoline, plus I'm not funding the evil oil empire anymore. Take that, Exxon! Sorry "Shrub". <insert your own smug epithet HERE>.

 

Up PHILL's first fill Technical Details

 

This page was last updated on 12/31/2007